Clark SM 555 TM 12/25 36Volt EV-100 Supplement Forklift Service Repair Manual Download

Complete factory Service Repair Manual for Clark SM 555 TM 12/25 36Volt EV-100 Supplement s manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.

Service Repair Manual Covers

INTRODUCTION

HOW TO USE THIS MANUAL

SUBJECT / PICTORIAL INDEX

SAFETY INFORMATION

Drivers Daily Checklist

PM Report Form

1.1 PM – PLANNED MAINTENANCE PROGRAM

1.2 1 Visual Inspection

2.1 2 Operational Checks / Test Drive

3.1 3 Air Cleaning

4.1 4 Critical Fastener Torque Checks

5.1 5 Chassis Components Maintenance / Inspection

6.1 6 Lubrication, Filters & Fluid Level Checks

7.1 7 Electrical Tests

01 1 PLANNED MAINTENANCE SCHEDULE

01 2 PLANNED MAINTENANCE AND LUBRICATION CHARTS

12 1 BATTERY REMOVAL

12 2 BATTERY MAINTENANCE

13 1 LIFT PUMP MOTOR MICROSWITCH ADJUSTMENT

13 2 SERVICE BRAKE MICROSWITCH ADJUSTMENT

13 3 PARKING BRAKE MICROSWITCH ADJUSTMENT

13 6 ACCELERATOR CONTROL

14 1 ELECTRICAL SYSTEM

16 1 ELECTRICAL MOTOR MAINTENANCE

16 2 DRIVE MOTOR BRUSH REPLACEMENT

16 4 STEER MOTOR BRUSH REPLACENT

16 22R/22 STEER PUMP MOTOR

16 23 R/23 DRIVE MOTOR

16 24RI24 LIFT PUMP MOTOR

16 27 GENERAL MOTOR MAINTENANCE

17 4 STEER AXLE TRUNNION MICROSWITCH ADJUSTMENT

19 SCR CONTROL PANEL

SCR CONTROL OPRERATION AND TROUBLESHOOTING

DRIVE AXLE MAINTENANCE

DRIVE AXLE

PNUEMATIC TIRE AND WHEEL MAINTENANCE

BRAKE BLEEDING PROCEDURE

PARKING BRAKE ADJUSTMENT

BRAKE CALIPER ASSEMBLY

BRAKE MASTER CYLINDER

PYLON RELEASE ADJUSTMENT

OR/l 0 STEERING GEAR CONTROL

STEER AXLE TRUNNION BEARINGS ADJUSTMENT

STEER WHEEL BEARING MAINTENANCE

POWER STEERING RELIEF PRESSURE CHECK

STEER CYLINDER LINKAGE CHECK & ADJUSTMENT

STEER AXLE, STEERING LINKAGE, STEERING TRUNNION

STEERING CYLINDER

STEER PUMP

HYDRAULIC SUMP FLUID AND FILTER CHANGE

LIFT PUMP

HYDRAULIC SYSTEM RELIEF PRESSURE CHECK AND ADJUSTMENT

HYDRAULIC VALVE (MAIN HYDRAULIC VALVE)

HYDRAULIC SYSTEM SCHEMATIC DIAGRAM

TILT CYLINDER ADJUSTMENT

TILT CYLINDER

TILT CYLINDER DRIFT TEST

LIFT CHAIN CHECK AND ADJUSTMENT

UPRIGHT DOWNDRIFT TEST

FORK MAINTENANCE

LIFT CHAIN MAINTENANCE

UPRIGHT REMOVAL

1 COUNTERWEIGHT REMOVAL

2 FRONT BATTERY PLATE ADJUSTMENT

3 MACHINE JACKING AND BLOCKING

1 OVERHEAD GUARD REMOVAL

2 HOOD REMOVAL

TRUCK DATA PLATES AND DECALS

SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK PM

FIRE EXTINGUISHER RECOMMENDATIONS

LUBRICANT SPECIFICATIONS AND RECOMMENDATIONS

TRUCK SPECIFICATIONS

MEASURING VOLTAGES WITH THE V – 0 – M

MEASURING RESISTANCE WITH THE V – 0 – M

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